97%+Material Utilisation Rate
5.8 – 7.1g/cm³ Density Range
18% – 25%Oil Retention Capacity
ISO 9001Certified Quality Testing

Material Portfolio

Powder Metallurgy Material Grades

Our engineered materials are formulated for self-lubricating performance, high radial crush strength, wear resistance and dimensional stability.

SINTER-BRONZE

Sintered Bronze (Self-Lubricating)

Composition:Cu 88-90% | Sn 9-11% | C 1-2%
Density:6.4 – 6.8 g/cm³
Oil Content / Porosity:18% – 25% Vol.
PV Limit / Rating:1.75 N/mm²·m/s

Ideal for high-speed, light-to-medium load applications requiring silent self-lubricating operation.

Key Applications: Fractional HP Motors, Home Appliances, Automotive Seat Adjusters, Office Automation
SINTER-IRON

Sintered Iron & Carbon Steel

Composition:Fe 98%+ | C 0.2-0.8% | Cu 0-3%
Density:5.8 – 6.5 g/cm³ (Std) | 6.6 – 7.1 g/cm³ (High-Density)
Oil Content / Porosity:15% – 22% Vol.
PV Limit / Rating:2.50 N/mm²·m/s

High mechanical strength and load capacity for heavy-duty structural parts and high-load bushings.

Key Applications: Agricultural Implements, Hydraulic Lift Arms, Shock Absorber Guide Bushes, Gearbox Collars
SINTER-FE-CU

Iron-Bronze Composite Alloy

Composition:Fe 40-60% | Cu 40-60%
Density:6.0 – 6.6 g/cm³
Oil Content / Porosity:16% – 22% Vol.
PV Limit / Rating:2.10 N/mm²·m/s

Combines the economy and strength of iron with the low-friction bearing properties of bronze.

Key Applications: Wiper Motor Bearings, Starter Motor Bushes, Lawn & Garden Power Tools
GRAPHITE-BRONZE

Graphite-Impregnated Bronze

Composition:Cu 85-88% | Sn 8-10% | C (Graphite) 1.5-4%
Density:6.2 – 6.6 g/cm³
Oil Content / Porosity:12% – 18% Vol. + Solid Lubricant
PV Limit / Rating:2.20 N/mm²·m/s

Dry-run capable solid lubrication for high-temperature and extreme-duty environments up to 300°C.

Key Applications: Mining Equipment, Agricultural Pivot Points, Conveyor Bearings, Glass Machinery
POROUS-SS-BRONZE

Porous Metal Filter Material

Composition:SS 316L / Bronze Powder
Density:4.5 – 5.5 g/cm³
Oil Content / Porosity:Controlled Open Porosity (35% - 50%)
PV Limit / Rating:Filter Rating: 5 – 100 µm

Controlled pore size distribution for precise fluid filtration, flame arrestors and sound muffling.

Key Applications: Pneumatic Silencers, Hydraulic Oil Filters, Gas Diffusers, Flame Arrestors

Engineering Data

Physical & Mechanical Properties

Standard mechanical values determined in accordance with ISO 5755 / ASTM standards. Quoted in both metric and imperial references.

Material GradeDensity (g/cm³)Porosity / Oil Vol.Tensile (N/mm²)RCL K-Factor (N/mm²)Hardness
Sintered Bronze (IS 3980 Gr. 1)6.4 - 6.818 - 25%140 - 190180HB 30 - 45
Sintered Iron (IS 3980 Gr. 2)5.8 - 6.515 - 22%220 - 320250HRB 45 - 65
Iron-Copper Alloy (Cu 10-20%)6.1 - 6.714 - 20%280 - 420290HRB 55 - 75
Heat Treated Steel (Case Hardened)6.8 - 7.18 - 14%500 - 750420HRC 35 - 50
Graphite Bronze (Cu-Sn-C)6.2 - 6.612 - 18%160 - 240200HB 40 - 55

Cross-Reference Matrix

International Standards Equivalence

Every export quotation maps our manufacturing grades directly to regional OEM standards across Indian (IS), German (DIN), International (ISO), American (ASTM), and Japanese (JIS) specifications.

Indian (IS)German (DIN)International (ISO)American (ASTM)Japanese (JIS)
IS:3980 Grade 1DIN 1494 Sinter-BronzeISO 5755 FC-0208-PASTM B438 Gr. 1 Type 1JIS Z 2550 SB-1
IS:3980 Grade 2DIN 1494 Sinter-EisenISO 5755 F-0000-PASTM B439 Gr. 1JIS Z 2550 SE-1
IS:3980 Grade 3DIN 1494 Sinter-BronzeeisenISO 5755 FC-0205-PASTM B438 Gr. 2JIS Z 2550 SBE-1
IS:3980 Grade 4DIN 1494 Sinter-StahlISO 5755 F-0008-UASTM B439 Gr. 3JIS Z 2550 SS-1

Custom chemical compositions and non-standard material blends (e.g. lead-free bronze, nickel-steels) can be engineered to your exact drawing requirements upon request.

Manufacturing Precision

Standard Dimensional Tolerances

Sintered bushes and bearings are coined in precision die sets to achieve tight tolerances without secondary grinding.

Inner Diameter (ID)

IT6 – IT7 (h6 / H7)

Production Method: Sized / Coined in Die

Outer Diameter (OD)

IT7 – IT8 (r7 / s7 press-fit)

Production Method: Precision Sizing Press

Overall Length (L)

±0.10 mm (Std) / ±0.05 mm (Special)

Production Method: Face Grinding / Sizing

Concentricity & Runout

Within 0.03 – 0.05 mm TIR

Production Method: Mandrel & Gauge Checked

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